Electrical Controls Engineer

We are a leading OEM (Original Equipment Manufacturer) specializing in custom-engineered process and handling systems to companies in the pharmaceutical, food, chemical and cosmetics industries. We are seeking a highly skilled and experienced Controls Engineer to join our team. The ideal candidate will have extensive experience designing industrial control systems from the ground up, with a strong emphasis on AutoCAD Electrical for CAD design and Allen-Bradley-based hardware and software platforms, including PLCs, HMIs, and VFDs. This position will play a key role in developing, implementing, and supporting automation systems for our machines. The ideal candidate will have a solid understanding of end-to-end control system lifecycle, from design to customer handoff.

• Design and develop industrial control systems utilizing AutoCAD Electrical, including panel layouts, wiring diagrams, and I/O schematics.
  
• Program, debug, and commission Allen-Bradley PLCs (CompactLogix, ControlLogix, Micro800), HMIs (FactoryTalk View SE/ME, Panelview 800), and VFDs (PowerFlex series).
  
• Lead the electrical controls portion of machine projects from concept through FAT (Factory Acceptance Testing), installation, and SAT (Site Acceptance Testing).
  
• Develop, write, and maintain detailed Software Development Specifications (SDS) that outline system functionality, sequence of operations, PLC/HMI structures, and communication protocols for internal teams and end users.
  
• Collaborate closely with mechanical engineering, panel builders, and project managers to ensure machine functionality meets customer specifications.
  
• Troubleshoot and optimize control systems to ensure safety, reliability, and efficiency.
  
• Maintain and update documentation, backups, and version control for control systems.
  
• Provide training and support to customer maintenance and operations staff.
  
• Provide input on standards development, best practices, and design improvements.
  
• Manage multiple projects in different states simultaneously.
  

• Bachelor�s degree in Electrical Engineering, or related engineering field (not a must if you have serious experience).
  
• 5+ years of experience in controls/automation engineering, including full project lifecycle ownership.
  
• Proven experience designing complete control systems from scratch (concept to commissioning).
  
• Strong proficiency in AutoCAD Electrical for control panel and wiring design.
  
• In-depth knowledge of Rockwell Automation/Allen-Bradley PLCs, HMIs, and VFDs.
  
• Familiarity with virtualization, Windows Server, SCADA systems, industrial networks, and/or data acquisition/batch reporting tools is a plus.
  
• Excellent troubleshooting, documentation, and communication skills.
  
• Ability to travel occasionally for customer installations and support.
  

• Experience with safety PLCs and machine safety design (e.g., GuardLogix, risk assessments).
  
• Knowledge of UL, NFPA, and CE electrical standards.
  
• Experience with additional control system environments and manufacturers (Siemens, ABB, Schneider, etc.).
  
• Experience with Servo motor control.
  
• Exposure to industrial protocols (EtherNet/IP, Modbus, OPC UA).
  

• Competitive salary and benefits package.
  
• Dynamic, fast-paced work environment.
  
• Opportunities for growth and development.
  
• Collaborative and innovative team environment.
  
• Exposure to a wide variety of custom automation projects.
  

Job Type: Full-time

Pay: From $110,000.00 per year

Benefits:

• 401(k)
  
• 401(k) matching
  
• Dental insurance
  
• Health insurance
  
• Health savings account
  
• Life insurance
  
• Paid time off
  
• Retirement plan
  
• Vision insurance
  

Application Question(s):

• Do you have a Green Card or USA citizenship? We can't accept any H1B or other visas.
  

Experience:

• Industrial Controls Design: 5 years (Required)
  

Ability to Commute:

• Randolph, NJ 07869 (Required)
  

Ability to Relocate:

• Randolph, NJ 07869: Relocate with an employer provided relocation package (Required)
  

Willingness to travel:

• 25% (Required)
  

Work Location: In person